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High Temperatures 3-Layer (3LPP) Heat-Shrinkable  Wrap-around  Sleeve (FJC 14D) (ISO21809-3)

High Temperatures 3-Layer (3LPP) Heat-Shrinkable Wrap-around Sleeve (FJC 14D) (ISO21809-3)

3LPP 140C HSS Heat Shrink Coating System

(Open type sleeves with closure patch)

Technical Data Sheet

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System Description                                                         

The pipeline 3 LPP 140C heat shrink coating system designed for corrosion protection of high temperature of straight pipes, fittings, bends, elbows and other irregular configurations, designed for a three layer field joint coating system for polypropylene coated pipeline and a three layer bend coating.

It consists thermoplastic hybrid adhesive and thick-wall irradiated cross linked polypropylene. When heated the backing layer shrinks and the adhesive flows and forms a reliable corrosion protection seal onto metal and adjacent coating surfaces.

Epoxy primer is a specially formulated 100% volume solid (solvent less) high temperature two component epoxy. 

 

Product Features                                                            

● High Temperature thermal - deformation

● High Lap Shear Strength for High temperature

● Excellent resistance to cathodic disbondment.

● Long term corrosion protection.

● Non hardening and non crackin for long term

● Fast application and high performance.

● Excellent chemical resistance

● Excellent resistance to shear forces

● Mechanical protection and moisture resistance.


Technical                                    

Item

Test items

Test standard

Unit

3LPP 140C

Configuration

Operating Temperature

-

Up to 140


Liquid epoxy (heat cured)

ASTM D 1000

μm

≥200


Polypropylene adhesive layer

ASTM D 1000

mm

≥0.8


Polypropylene outer sheath layer

ASTM D 1000

mm

≥1.2


Sleeve width

ASTM D 1000

mm

150-600


Total thickness

ASTM D 1000

mm

2.0-3.0

Adhesive

Thickness as supplied

ASTM D 1000

mm

≥ 0.8


Density

ASTM D792

kg/dm3

0.89-0.99


Melting point

ASTM D3418

150~160


Lap Shear, at 23±2℃

EN 12068

N/cm

≥500


Lap Shear, at 140±2°C

EN 12068

N/cm

≥10

Backing (PP)

Density

ASTM D792

kg/dm3

0.89-0.99


Tensile Strength, at 23±2℃

ASTM D638

MPa

≥25


Elongation, at 23±2℃

ASTM D638

%

≥300


Hardness

ISO 868

Shore D

≥.65


Water Absorption,per 24 hrs

ASTM D570

%

<0.5


Dielectric Strength

ASTM D149

kV/mm

≥25


Melting point

ISO 3146

≥150


UV Resistance

EN12068,Annex F

ISO 4892-2

DIN 30670

-

According to standard


Brittleness temperature

ASTM D 746

<-20


Volume Resisitivity

ASTM D 257

Ω.m

2.0X1015

Closure Patch

Thickness

ASTM D 1000

mm

1.5


Shrinkable Rate

GB/T 23257

%

0.05%

Epoxy Primer

Coating thickness

ISO 21809-3

um

≥200


Solid content

ASTM D 1259

%

97.20


Adhesion

ISO21809-3 ANNES I

MPa

10


Flexibility, at -20°C

ISO 21809-3

°

2.5


Impact, at -30°C

ISO 21809-3

J

1.5


Cathodic Disbonding, 23℃, 28d

ISO 21809-3 Annex G

mm

4.7


Cathodic Disbonding, 65℃, 48h

ISO 21809-3 Annex G

mm

4.0


Cathodic Disbonding, 60℃, 28d

ISO 21809-3 Annex G

mm

10

Sleeves

Thickness after applied

ISO 21809-3 Annex B

mm

2.0


Holiday detection at 5KV/mm +5KV

ISO 21809-3 Annex C

-

No holidays


Impact Resistance

ISO 21809-3 Annex D

J/mm

11


Indentation resistance at 140℃

Pressure Residual thickness

ISO 21809-3 Annex E

N/mm2

Mm

10

≥0.6


Peel strength at 10mm/min to pipe surface and to polyolefin plant coating at 23℃

ISO 21809-3

N/cm

100.00


Peel strength at 10mm/min to pipe surface and to polyolefin plant coating at 140℃

ISO 21809-3

N/mm

≥2.0


Peel strength at 10mm/min to pipe surface and to polyolefin plant coating at 23℃ after 100 day hot-water immersion test at 60℃ as per ISO 21809-3 Annex I

ISO 21809-3 Annex I and

Annex H

P100/P0

≥0.75


Lap shear strength at 10mm/min at 23℃

ISO 21809-3 Annex J

N/mm2

≥5.0


Lap shear strength at 10mm/min at 100℃

ISO 21809-3 Annex J

N/mm2

≥1.0


Lap shear strength at 10mm/min at 140℃

ISO 21809-3 Annex J

N/mm2

0.30


Elongation at break (E100/E70) at 23℃

ISO 21809-3Annex M

-

≥0.75


Peel strength to pipe surface P100/P70

ISO 21809-3Annex M

-

≥0.75


Oxidation induction time on the backing at 220℃(intercept in the tangent method)

ISO 11357-6

min

≥15


Thermal stability at 140℃ for 50 weeks, installed system

ISO 21809-3Annex N

-

No cracks(visual)


Product Selection 

Model:   3LPP 140C HSS-W Φ457*2.0-450

3LPP 140C: Backing PP Operating Temperature 140℃

HSS-W:  Heat Shrinkable Wraparound Sleeves

Φ457------Joint or Pipeline Dimete

2.0---------Thickness

450--------Roll Width (as supplied)

 

No.

Pipe Diameter

mm

Total thickness

mm

Backing

mm

Adhesive

mm

Width

mm

Length

mm

1

108

2.0

2.2

2.5

2.7

3.0

1.2

1.5

1.8

2.0

0.8

1.0

1.2

1.5

2.0

3.0

150

300

400

450

500

520

600

463

2

114

483

3

133

547

4

159

634

5

168

664

6

219

836

7

273

1017

8

323

1205

9

325

1212

10

355

1313

11

377

1387

12

406

1484

13

426

1551

14

457

1655

15

478

1897

16

508

1998

17

529

2169

18

559

2237

19

610

2337

20

630

2489

No.

Pipe Diameter

mm

Total thickness

mm

Backing

mm

Adhesive

mm

Width

mm

Length

mm

21

660

2.0

2.2

2.5

2.7

3.0

1.2

1.5

1.8

2.0

0.8

1.0

1.2

1.5

2.0

3.0

150

300

400

450

500

520

600

2519

22

711

2660

23

720

2832

24

762

3003

25

813

3171

26

864

3342

27

914

3514

28

965

3685

29

1016

1897

30

1067

1998

31

1118

3856

32

1168

4024

33

1219

4196

34

1321

4538

35

1422

4878

36

1524

5220

37

1626

5563

38

1727

5902

39

1829

6245

40

1930

6584

41

2032

6927

42

2440

8298

43

2600

8835

44

3000

10179

45

3620

12262

46

4852

16402